If you router sled with any regularity it is worth it to come up with a good dust collection solution. The problem with live edge slabs is that many are far too big to fit on a jointer. These CNC lines are not a huge obstacle to overcome, just a little time consuming when it comes to sanding. I am in the progress of building a large table with a thick slab of spalted beech. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. But does take time. Take a look at our kiln dried wood slabs for your next DIY project! Price. Over $140.00. Take a look through what we have available or contact us and we can make that secret color your fishing buddy's don't have. This slab jig will help you make wood slab projects flat! In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. If you have a really nice, thick piece of wood and it is too wide to go through your planer, how can you get faces of the wood smooth and parallel? Follow along as I make a router sled/slab flattening mill. By Nick Offerman #222–Nov/Dec 2011 Issue. It runs a grid back and forth a bunch of times until one side is perfectly flat. You can store they almost anywhere, and they can be built to any size. How to Make a Router Sled/Slab Flattening Mill. The downside to using a planer is that you need a pretty flat slab to begin with Just like when planing any board, if you send a curved board into a planer, what comes out is a thinner curved board. Did you know that slab flattening can be fun? There are a few ways you can get your piece ready for sanding and I will discuss each of them below. Flattening: A good job for a jig. 6. I am in the progress of building a large table with a thick slab of spalted beech. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. This will cut down on the amount of your slab that has to be planed off. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. Facebook. Unfortunately, my planer is usually either too small to handle such large pieces, or it would cause too much tearout on endgrain. So my recommendation is to first ask your slab supplier if they can flatten both sides for you. Depending on how sharp your bit is, and how good your operator is, the CNC can cause small areas of tearout. They are extremely inexpensive. SLAB FLATTENING MILL Woodpeckers Slab Flattening Mill guides your router over your slab in a controlled plane. So theoretically, you can make a router sled larger than a CNC. Contact Us. So if your piece is longer than that you are going to have to run across the grain. These last few steps are every bit as important as the steps we discussed in part one and two of this series. It also works the fastest of any of the methods I’ll discuss. Depending on how sturdy your sled is, it is possible to sag near the center. With any luck they have a similar planer or wide belt. router sled compared to competitive products: This jig is made with construction lumber, MDF, and plywood. The same generally goes for planing twisted and cupped slabs. Slab Flattening Mill - 2x4 Capacity - (usually ships within 3 weeks) SKU: … Condition. Related: slab flattening jig router sled woodpeckers slab flattening mill. Router Bits; Brand. Pinterest. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. It is likely the CNC will have to take multiple passes to get it flat. Its also does and amazing job at removing those twists and cups better than any planer I’ve used. It delivers the best finish, which means the least sanding for you. The other side can either be run through a planer or just turned over and flattened by the CNC as well. This is especially useful for those slabs that are too twisted to run through a planer. Resulting in a perfectly flat board. The commercial shop I rent time out has an exceptional 50” planer that also has two wide belt sanders built in. But maybe one side is still roughsawn (right off the bandsaw, no planer). What to look for•Logs felled during spring and summer give up their bark easier once dry, and have more unusual coloring due to higher moisture content.•Search out logs with multiple knots, burls, limbs, and other unique characteristics.•To create even more character in your wood, allow the logs to lie on the ground or in a stack for a year … So I've got that done. We pride ourselves in our colors. ReddIt. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. The Stone Coat Countertop Slab Jig is adjustable to fit most router bases (Router Not Included), we use a Surface Planing Router Bit (Not Included) and a router. The walls of the sled were made from 10ft long 2x8 boards that I cut to approximately 7” wide. 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